Introducing the new EMICO TRITON 560-4 High Speed Bun System

• All new patented roller gates located at zig-zag board, sheeter dough drop, and wiener drop.

• Stainless steel construction with options for wash down duty bearings.

• Standard equipment includes new Allen Bradley Contrologix platform with new RSLogix-5000 software, Allen Bradley Device-Net controlled drives, Allen Bradley Operator Interface PanelView, and the patented Emico-2150 Magnetic Pan-Indexer.

• Newly designed divider with high accuracy scaling and up to 140 cuts per minute!

Model - EMICO-560-4 High Speed Bun System

General Description:
The EMICO 560 High Speed Bun Make-up System offers the newest patented devices on the most trouble areas of the systems offered by the competition. The EMICO 560 High Speed Bun Make-up System offers multiple benefits which include a new extrusion divider equipped with a dough-screw feed and a paddle unit to final texture the dough for your processing needs. This also includes a mated dough pump, and our new dough manifold with individual gated flow control valves down stream of each tube, allowing the operator to adjust the scaling flow of each port without interfering with the other pockets. The dough knife unit is equipped with individual UHMW adjustable cut off knives. The rounder unit is cantilevered designed for easy product belt removal as well as tilt-up rounder bars assembly with motorized driven transfer rollers to the zig-zag board. The zig-zag board is equipped with individual UHMW adjustable dual guides. Product balls drop into our patented direct proofer driven zig-zag rotary gate.

Tray proofer conveyor is supplied with UHMW deep pocket trays. Sheeter rollers are of stainless steel construction with new delrin spring adjusted roller scrapers. Sheeter roller drop gates are equipped with EMICO patented individually adjustable rotary gates for each channel driven by a servo system. The moulder belt assembly is declined by design for pan clearance underneath and is direct driven from the discharge roller. EMICO has eliminated the industry’s standard old fashion and usually noisy flapper-dog gates, with a newly patented servo driven rotary gate unit. Panning is as simple as A,B,C with EMICO patented and industry standard high speed magnetic bun pan-indexer. Pan conveyor features a low noise resistant delrin belting. Equipment frames and shafts are of stainless steel construction. The EMICO 560 is designed to be operator friendly, sanitizing friendly, and maintenance friendly.

Features and Benefits:

• Capacity up to 5,500 lb/hr.

• Scaling range from 1 oz to 5 oz.

• Speed ranges from 70 to 140 CPM, or 280 to 560 pieces per minute.

Nine major functional components of the EMICO-560 High Speed Bun System:

• EMICO-560 Superior designed Extrusion Bun Divider.

• Patented zig-zag direct driven by Tray Proofer Rotary Gate.

• Tray type intermediate proofer.

• Stainless steel Sheeter Rollers.

• Patented servo driven Sheeter Dough delivery Rotary-Gates (individually adjustable).

• Patented servo driven Moulder Dog-Gate.

• Patented panner equipped with our High Speed Magnetic Pan-Indexer.

• New Allen Bradley ControLogix Hardware/ Software equipped with recipe management and CIP module.

• EMICO-560 High Speed Bun Make-up System integrated with the newest Class 4 Digital Safety System.